Project Context
01
Consider residue from tooling through cleaning
During new-energy component introduction, tooling, forming lubrication, cleaning and handling conditions should be validated together to avoid recurring handoff issues.
New Energy
Forming and Cleaning for New-Energy Battery Components
A process-stage matrix for forming, cleaning and short-term protection of aluminum battery components during new-product introduction.
Representative industry application example; the final solution requires site assessment and trial validation.
Challenge
Stamping/forming and subsequent cleaning of aluminum battery components influence each other, making residue control and handoffs key shop-floor concerns.
Solution
Use DENUFORM RF 500 as a forming-lubrication candidate, validate cleaning with DENUCLEAN VS 200 and assess DENURUST 300 according to the storage interval.
Results
Create a process-stage matrix covering material, tooling, cleaning and short-term protection to support fast review during new-product introduction.
Visual Record
From field context to delivery method
On-site Observation
Build trial records around material and tooling
Record material state, tooling cleanliness, forming appearance and post-cleaning residue, with clear ownership for each checkpoint.
Solution Delivery
Pair forming lubrication with cleaning and protection
Map DENUFORM RF 500, DENUCLEAN VS 200 and DENURUST 300 to the process based on the handoff interval and storage period.
Delivery Focus
04
Make the stage matrix a cross-team tool
Put material, tooling, cleaning and short-term protection requirements in one matrix for process, quality and warehousing teams.
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